Meet TITAN ZEED-01, the new version of manipulator technology and the final evolution of the ER5 series. designed using cutting-edge CAD/CAM/CAE software, Autodesk Fusion 360.
Definition and Purpose
This cutting-edge robotic system has been tailored to enhance hands-on learning experiences for fellow engineering students. It serves as a versatile tool for practical courses, allowing students to explore real-world applications of robotics, automation, and control systems in a safe and customizable environment.
Model Shots
Robot Organs
Software
In the creation of TITAN ZEED-01, the design journey began with Autodesk Fusion 360, a comprehensive software encompassing CAD, CAE, and CAM functionalities. This integrated suite not only facilitated the meticulous design of individual components but also enabled sophisticated simulation analyses, ensuring optimal performance while maintaining structural integrity.
Design Optimization
Every component of TITAN ZEED-01 underwent meticulous optimization. Employing Fusion 360's advanced features, such as the Shell tool, I strategically hollowed out larger parts. To counter any compromise in strength, intricate Rib and Spider-Like web structures were introduced through thorough stress and deformation analyses using Fusion 360 Simulation Toolsets.
Design Consideration for 3D Printing
Prioritizing practicality, I tailored the design to be 3D-print friendly. Each plastic part boasts a flat surface to serve as a stable foundation during the printing process. Moreover, I ensured the dimensions adhered to the constraints of commonly available 3D printers, specifically those with a volume of 180 x 180 x 300 mm, as seen in ENSA TETOUAN.
Simulation with FEA Method
The Finite Element Analysis (FEA) method played a pivotal role in simulating stress distribution and deformation across TITAN ZEED-01's components. Notably, the Fixed Robot Base exemplifies how FEA guided the design process, providing critical insights into structural performance.
Actuator Diversity
TITAN ZEED-01 incorporates a sophisticated mix of actuators, including DC integrated Servo motors, DC Stepper motors, and a digital servo motor. This amalgamation ensures precise control and responsiveness, enhancing the robot arm's adaptability to various tasks.
Generative Design Innovation
Within the educational Robot arm's design process, the Generative design toolset was employed to craft the Axis 0 Motor Holder part. The image showcases diverse generated outcomes, with the chosen design standing as a testament to innovative approaches shaping the robot's form and function.
Robot 360 View Animation
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Robot Assembly Process
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Robot Design Timelapse
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